Stationary shoulder FSW for joining high strength aluminum alloys

Hao Wu, Ying Chun Chen, David Strong, Phil Prangnell

Research output: Contribution to journalArticlepeer-review

64 Citations (Scopus)

Abstract

The new process of 'stationary shoulder' friction stir welding (SSFSW) has been directly compared to conventional (friction stir welding) using welds produced in a high strength AA7050-T7651 aluminium aerospace alloy. The process window for each approach was first compared using torque-rotation rate decay curves. Under optimum process conditions, SSFSW had a ∼30% lower heat input than FSW and the stationary shoulder resulted in narrower welds with a reduced heat affected zone (HAZ) width. The SSFSW welds also had more uniform through thickness properties and performed better than conventional FSWs in cross-weld tensile tests. In addition it is demonstrated that the SSFSW process resulted in a far superior surface finish, although the stationary shoulder led to surface 'speed cracking' under certain welding conditions. The reasons for these benefits are discussed aided by thermal and hardness modelling.

Original languageEnglish
Pages (from-to)187-196
Number of pages10
JournalJournal of Materials Processing Technology
Volume221
DOIs
Publication statusPublished - Jul 2015

Bibliographical note

Funding Information:
We are grateful for Dr. J.D. Robson for assistance with the modelling work and financial support provided by EPSRC through LATEST2 , ( EP/G022402/1 ) and the Metallic Systems CDT ( EP/G036950/1 ).

Publisher Copyright:
© 2015 Elsevier B.V. All rights reserved.

Copyright:
Copyright 2017 Elsevier B.V., All rights reserved.

Keywords

  • AA7050
  • Aluminium
  • Friction stir welding
  • Stationary shoulder
  • Thermal modelling

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