Rapid development and manufacture of titanium implants for patients with large cranial defects.

Wesley McKnight, John Winder

Research output: Chapter in Book/Report/Conference proceedingConference contribution

Abstract

This paper will review the application of digital reverse engineering to the design and manufacture of titanium implants for patients with large cranial defects. Traditionally this manufacturing process relied on extensive manual skills with an associated protracted cycle time / lead time and high cost. This research analysed the processes deployed in the manufacture of titanium cranial implants and replicated them using 3D CAD modelling and computer numerically controlled (CNC) manufacturing techniques.Advantages associate with this reverse engineering methodology include rapid 3D design of the implant and by utilising e-drawings obtaining collaborative approval of the design prior to manufacture. All associated tooling was designed on CAD and manufactured using CNC machine tools. This method facilitated increased precision of the resulting titanium components with substantial manufacturing lead time reduction and cost savings.The design processes have been dimensionally verified, manufacturing processes developed and the manufactured implants are being used within a number of neurosurgery departments in Ireland.
LanguageEnglish
Title of host publicationUnknown Host Publication
EditorsDMJ Harris, W Ahmed, M Morgan, RB Clarke
Place of PublicationNewtownabbey
Pages3-9
Number of pages7
Publication statusPublished - 30 Aug 2006
EventInnovations in Manufacturing, 23rd International Manufacturing Conference - University of Ulster, United Kingdom
Duration: 30 Aug 2006 → …

Conference

ConferenceInnovations in Manufacturing, 23rd International Manufacturing Conference
Period30/08/06 → …

Fingerprint

Titanium
Defects
Reverse engineering
Computer aided design
Neurosurgery
Machine tools
Costs
Computer simulation

Cite this

McKnight, W., & Winder, J. (2006). Rapid development and manufacture of titanium implants for patients with large cranial defects. In DMJ. Harris, W. Ahmed, M. Morgan, & RB. Clarke (Eds.), Unknown Host Publication (pp. 3-9). Newtownabbey.
McKnight, Wesley ; Winder, John. / Rapid development and manufacture of titanium implants for patients with large cranial defects. Unknown Host Publication. editor / DMJ Harris ; W Ahmed ; M Morgan ; RB Clarke. Newtownabbey, 2006. pp. 3-9
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McKnight, W & Winder, J 2006, Rapid development and manufacture of titanium implants for patients with large cranial defects. in DMJ Harris, W Ahmed, M Morgan & RB Clarke (eds), Unknown Host Publication. Newtownabbey, pp. 3-9, Innovations in Manufacturing, 23rd International Manufacturing Conference, 30/08/06.

Rapid development and manufacture of titanium implants for patients with large cranial defects. / McKnight, Wesley; Winder, John.

Unknown Host Publication. ed. / DMJ Harris; W Ahmed; M Morgan; RB Clarke. Newtownabbey, 2006. p. 3-9.

Research output: Chapter in Book/Report/Conference proceedingConference contribution

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McKnight W, Winder J. Rapid development and manufacture of titanium implants for patients with large cranial defects. In Harris DMJ, Ahmed W, Morgan M, Clarke RB, editors, Unknown Host Publication. Newtownabbey. 2006. p. 3-9