Modelling of refuelling through the entire equipment of HRS: use of dynamic mesh to simulate heat and mass transfer during throttling at PCV

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Abstract

Hydrogen refuelling is imperative for the emerging market of hydrogen vehicles. The pressure control valve (PCV) at the hydrogen refuelling station (HRS) plays a major role in ensuring that hydrogen delivery to the vehicle follows the prescribed refuelling protocols. A three-dimensional CFD model with a detailed resolution of PCV motion affecting heat and mass transfer is developed. The PCV motion controlling the mass flow rate is simulated using dynamic mesh. The CFD model captures refuelling from high-pressure tanks through entire HRS equipment to onboard tanks, capturing pressure and temperature changes upstream and downstream of the PCV. The Joule-Thomson effect resulting in a hydrogen temperature increase at PCV is captured using the NIST real gas database. The model is validated against Test No.1 of NREL on refuelling through the entire equipment of HRS. The CFD model can be used to design HRS equipment parameters, including PCV, and develop efficient refuelling protocols.
Original languageEnglish
Pages (from-to)12-32
Number of pages21
JournalHydrogen Safety
Volume1
Issue number1
DOIs
Publication statusPublished (in print/issue) - 23 Sept 2024

Funding

This research has received funding from the Engineering and Physical Sciences Research Council (EPSRC) of the UK through: the Centre for Doctoral Training in Sustainable Hydrogen (“SusHy”), Grant number EP/S023909/1; UK National Clean Maritime Research Hub (UK-MaRes Hub), Grant number EP/Y024605/1; Tier 2 Northern Ireland High-Performance Computing facility (NI-HPC “Kelvin-2”), Grant number EP/T022175/1. Funding was also received from Fuel Cells and Hydrogen 2 Joint Undertaking (now Clean Hydrogen Partnership) under the European Union’s Horizon 2020 research and innovation programme through the SH2 APED project under Grant Agreement No. 101007182. Funded by the European Union. Views and opinions expressed are however those of the author(s) only and do not necessarily reflect those of the European Union or the Clean Hydrogen Partnership. Neither the European Union nor the Clean Hydrogen Partnership can be held responsible for them.

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