Fire Retardant Action of Layered Double Hydroxides and Zirconium Phosphate Nanocomposites Fillers in Polyisocyanurate Foams

Eleni Asimakopoulou, Jianping Zhang, Maurice McKee, Kinga Wieczorek, Anna Krawczyk, Michele Andolfo, Marco Scatto, Michele Sisani, Maria Bastianini, Anastasios Karakasidis, P Papakonstantinou

Research output: Contribution to journalArticle

2 Citations (Scopus)

Abstract

Modern day energy codes are driving the design and multi-layered configuration of exterior wall systems with a significant emphasis on achieving high performance insulation towards improving energy performance of building envelopes. Use of highly insulating polyisocyanurate (PIR) based materials enhanced with eco-friendly lamellar inorganic fillers reinforces energy performance requirements, environmental challenges and cost reduction without compromising the overall building fire safety. The current work assessed the fire behaviour of PIR modified with three layered fillers, namely MgAlCO 3 (PIR-LDH1), MgAl Stearate (PIR-LDH2) and Zirconium Phosphate octadecylamine (PIR-ZrP3). For each of the fillers, three loadings (2, 4 and 6% by weight) were used. Optical analysis by X-ray diffraction patterns (XRD), cone calorimeter (CC), thermogravimetric (TGA) analysis, post-burning morphological evaluation using field emission scanning electron microscope (FESEM) and diffuse reflectance infrared spectroscopy (DRIFT) analysis, were performed. The results indicated that fire reaction properties and thermal stability of foam samples were enhanced with all three different lamellar inorganic smart fillers. The initial degradation temperature of PIR-layered filler samples was increased, demonstrating that incorporation of flame retardants decelerated the degradation of the PIR foam and contributed to significant char formation, from 19.5% in pure PIR samples to 33% in PIR-6%LDH1 samples. Increasing the filler content also resulted in improved char properties and decreased peak Heat Release Rates (HRR) in the cone calorimeter. Due to the development of a stable char layer, samples containing 6% of ZrP3 did not ignite at 20 kW/m 2 and a reduction of up to 40% in the peak HRR was achieved in PIR-2%ZrP3 samples.

Original languageEnglish
Pages (from-to)1755-1776
Number of pages22
JournalFire Technology
Volume56
Issue number4
Early online date10 Feb 2020
DOIs
Publication statusPublished - 31 Jul 2020

Keywords

  • Fire performance
  • Fire retardant
  • Layered doubled hydroxides
  • Polyisocyanurate insulation
  • Zirconium phosphate

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