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Explore PLC control for a building with PCM radiant floor heating system powered by an air-source heat pump

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Abstract

For domestic buildings, Air Source Heat Pumps (ASHPs), as a highly efficient heating method, are ever-growing to meet the heating or cooling demand in domestic buildings, and meet the task of CO2 emission reduction. Radiant floor heating systems (RFHs) provide an indoor thermal comfort environment with low-supply water temperature, which cooperate well with ASHPs. However, the electricity required by heat pumps will add a burden to the electricity grid during peak demand, increasing costs for consumers, which presents barriers to widespread adoption. The slow thermal response with the radiant floor heating (RF) system is also another barrier to the house heating applications. Integrating phase change materials (PCMs) with expandedn graphite (EG) as thermal mass into the RF heating structure can save operating cost and improve the thermal comfort, with quick heating response due to the good heat retention through the heating period. Therefore, this study explores the development of new sustainable and highly efficient thermal energy retention method through lab-progressed composite phase change materials with expanded graphite (PCM-EGs) integrated into the RF heating system with ASHP. As the complicated characteristic of phase change progress along with the heat pump operation, a PLC control system has been implemented to study the optimisation of whole system operation to meet the balance of energy consumption with indoor thermal comfort and variablr conditions along with energy savings. The current paper focuses on the development and implementation of a PLC-based control strategy that integrates multiple operational parameters to enable flexible system operation under varying conditions and to utilise available energy sources efficiently. The study results may provide an insight into applying Artificial Intelligence (AI) technologies for building's heat energy management, which is imperative to meet current and future heating demand throughout the UK.
Original languageEnglish
Article number130165
Pages (from-to)1-16
Number of pages16
JournalApplied Thermal Engineering
Volume292
Issue number130165
Early online date17 Feb 2026
DOIs
Publication statusPublished online - 17 Feb 2026

Bibliographical note

Publisher Copyright:
Copyright © 2026. Published by Elsevier Ltd.

Data Availability Statement

Data will be made available on request.

Funding

The authors would like to acknowledge the support from the Research Councils UK (RCUK) under Lot-Net project [Grant number: EP/R045496/1 EP/1], CCB project [Grant number: EP/V011340/1], HP-FITS project [Grant number: EP/T025581/1], H2020 IDEAS [Grant number: 815271] and European Space Agency under the Dragon 6, PEACE Plus: Geothermal Energy Momentum on the IslaNd of Ireland (GEMINI). Thanks also go to Dr Khoa Le, Dr Gerard Obasi, and Dr Christopher Wilson for their support with the PLC system setup.

FundersFunder number
Research Councils UKEP/T025581/1, EP/R045496/1 EP/1, EP/V011340/1
815271

    UN SDGs

    This output contributes to the following UN Sustainable Development Goals (SDGs)

    1. SDG 7 - Affordable and Clean Energy
      SDG 7 Affordable and Clean Energy

    Keywords

    • Air-source heat pump
    • PLC operation control
    • phase change material composite
    • radiant floor heating system

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