Controlling Crystallization: A Key Factor during 3D Printing with the Advanced Semicrystalline Polymeric Materials PEEK, PEKK 6002, and PEKK 7002

A Boyd, Krzysztof Rodzen, BJ Meenan, AT McIlhagger, Institute Chemistry, Institute Chemistry

Research output: Contribution to journalArticlepeer-review

3 Citations (Scopus)
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Abstract

Controlling the crystallization of advanced, high-performance polymeric materials during 3D printing is critical to ensure that the resulting structures have appropriate mechanical properties. In this work, two grades of polyetherketoneketone (PEKK 6002 and PEKK 7002) are used to print 3D specimens via a fused filament fabrication process. The samples are compared with polyetheretherketone printed under the same conditions. Two approaches for controlling the crystallization process are undertaken. The first involves adjustment of the chamber temperature between room temperature and 190 °C to create two regions where crystallization is governed by the slow diffusion process and elevated by limiting the nucleation process. The second approach involves selection of PEKK materials with varying crystallization kinetics, namely. Application of this method into 3D-printing process allows for printing semicrystalline materials with tailored mechanical, thermal, and chemical properties as either amorphous or in situ crystallized products. The studies undertaken here provide the basis to eliminate expensive and time-consuming post-processing of 3D fabricated parts. In particular, solutions for the avoidance of poor adhesion to the building plate and weak interlayer adhesion that can lead to warping are described. The materials are divided into three groups, slow, moderate, and too fast crystallization kinetics.
Original languageEnglish
Article number2200668
Pages (from-to)1-10
Number of pages11
JournalMacromolecular Materials and Engineering
Volume308
Issue number7
Early online date2 Mar 2023
DOIs
Publication statusPublished (in print/issue) - 2 Mar 2023

Bibliographical note

Funding Information:
The North-West Centre for Advanced Manufacturing (NW CAM) project was supported by the European Union's INTERREG VA Programme, managed by the Special EU Programmes Body (SEUPB). The views and opinions in this document do not necessarily reflect those of the European Commission or the Special EU Programmes Body (SEUPB). For further information about NW CAM, the lead partner, Catalyst, can be contacted for details. A.B. acknowledges the Royal Academy of Engineering for supporting him with the award of an Industrial Fellowship (IF2122∖130).

Funding Information:
The North‐West Centre for Advanced Manufacturing (NW CAM) project was supported by the European Union's INTERREG VA Programme, managed by the Special EU Programmes Body (SEUPB). The views and opinions in this document do not necessarily reflect those of the European Commission or the Special EU Programmes Body (SEUPB). For further information about NW CAM, the lead partner, Catalyst, can be contacted for details. A.B. acknowledges the Royal Academy of Engineering for supporting him with the award of an Industrial Fellowship (IF2122∖130).

Publisher Copyright:
© 2023 The Authors. Macromolecular Materials and Engineering published by Wiley-VCH GmbH.

Keywords

  • crystallization kinetics
  • PEKK
  • PEEK
  • FFF
  • 3D printing

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