Code-to-code verification of an axisymmetric model of the Bridgman solidification process for alloys.

Miroslaw Seredyński, Sara Battaglioli, Robin Mooney, Anthony Robinson, Jerzy Banaszek, Shaun McFadden

Research output: Contribution to journalArticle

3 Citations (Scopus)

Abstract

Numerical models of manufacturing processes are useful and provide insight for thepractitioner, however, model verification and validation are a prerequisite for expedientapplication. This paper details the code-to-code verification of a thermal numerical model forthe Bridgman solidification process of alloys in a 2-dimensional axisymmetric domain,against an established commercial code (ANSYS Fluent); the work is considered aconfidence building step in model development. A grid sensitivity analysis is carried out toestablish grid independence, this is followed by simulations of two transient solidificationscenarios: pulling rate step change and ramp input; the results of which are compared anddiscussed. Good conformity of results is achieved, hence the non-commercial model is codeto-code verified; in addition, the ability of the non-commercial model to deal with radial heatflow is demonstrated. The introduction of front tracking to model the macroscopic growth ofdendritic mush and the region of undercooled liquid is identified as the next step in modeldevelopment.
LanguageEnglish
JournalInternational Journal of Numerical Methods for Heat and Fluid Flow
Volume27
Issue number5
DOIs
Publication statusPublished - 1 May 2017

Fingerprint

Solidification
Numerical models
Grid
Front Tracking
Model Verification
Thermal Model
Verification and Validation
Model Validation
Heat Flow
ANSYS
Model
Sensitivity Analysis
Manufacturing
Sensitivity analysis
Liquid
Liquids
Simulation

Keywords

  • Solidification

Cite this

Seredyński, Miroslaw ; Battaglioli, Sara ; Mooney, Robin ; Robinson, Anthony ; Banaszek, Jerzy ; McFadden, Shaun. / Code-to-code verification of an axisymmetric model of the Bridgman solidification process for alloys. 2017 ; Vol. 27, No. 5.
@article{21a5f824f6214ce3b937846b613907f3,
title = "Code-to-code verification of an axisymmetric model of the Bridgman solidification process for alloys.",
abstract = "Numerical models of manufacturing processes are useful and provide insight for thepractitioner, however, model verification and validation are a prerequisite for expedientapplication. This paper details the code-to-code verification of a thermal numerical model forthe Bridgman solidification process of alloys in a 2-dimensional axisymmetric domain,against an established commercial code (ANSYS Fluent); the work is considered aconfidence building step in model development. A grid sensitivity analysis is carried out toestablish grid independence, this is followed by simulations of two transient solidificationscenarios: pulling rate step change and ramp input; the results of which are compared anddiscussed. Good conformity of results is achieved, hence the non-commercial model is codeto-code verified; in addition, the ability of the non-commercial model to deal with radial heatflow is demonstrated. The introduction of front tracking to model the macroscopic growth ofdendritic mush and the region of undercooled liquid is identified as the next step in modeldevelopment.",
keywords = "Solidification",
author = "Miroslaw Seredyński and Sara Battaglioli and Robin Mooney and Anthony Robinson and Jerzy Banaszek and Shaun McFadden",
year = "2017",
month = "5",
day = "1",
doi = "10.1108/HFF-03-2016-0123",
language = "English",
volume = "27",
number = "5",

}

Code-to-code verification of an axisymmetric model of the Bridgman solidification process for alloys. / Seredyński, Miroslaw; Battaglioli, Sara; Mooney, Robin; Robinson, Anthony; Banaszek, Jerzy; McFadden, Shaun.

Vol. 27, No. 5, 01.05.2017.

Research output: Contribution to journalArticle

TY - JOUR

T1 - Code-to-code verification of an axisymmetric model of the Bridgman solidification process for alloys.

AU - Seredyński, Miroslaw

AU - Battaglioli, Sara

AU - Mooney, Robin

AU - Robinson, Anthony

AU - Banaszek, Jerzy

AU - McFadden, Shaun

PY - 2017/5/1

Y1 - 2017/5/1

N2 - Numerical models of manufacturing processes are useful and provide insight for thepractitioner, however, model verification and validation are a prerequisite for expedientapplication. This paper details the code-to-code verification of a thermal numerical model forthe Bridgman solidification process of alloys in a 2-dimensional axisymmetric domain,against an established commercial code (ANSYS Fluent); the work is considered aconfidence building step in model development. A grid sensitivity analysis is carried out toestablish grid independence, this is followed by simulations of two transient solidificationscenarios: pulling rate step change and ramp input; the results of which are compared anddiscussed. Good conformity of results is achieved, hence the non-commercial model is codeto-code verified; in addition, the ability of the non-commercial model to deal with radial heatflow is demonstrated. The introduction of front tracking to model the macroscopic growth ofdendritic mush and the region of undercooled liquid is identified as the next step in modeldevelopment.

AB - Numerical models of manufacturing processes are useful and provide insight for thepractitioner, however, model verification and validation are a prerequisite for expedientapplication. This paper details the code-to-code verification of a thermal numerical model forthe Bridgman solidification process of alloys in a 2-dimensional axisymmetric domain,against an established commercial code (ANSYS Fluent); the work is considered aconfidence building step in model development. A grid sensitivity analysis is carried out toestablish grid independence, this is followed by simulations of two transient solidificationscenarios: pulling rate step change and ramp input; the results of which are compared anddiscussed. Good conformity of results is achieved, hence the non-commercial model is codeto-code verified; in addition, the ability of the non-commercial model to deal with radial heatflow is demonstrated. The introduction of front tracking to model the macroscopic growth ofdendritic mush and the region of undercooled liquid is identified as the next step in modeldevelopment.

KW - Solidification

U2 - 10.1108/HFF-03-2016-0123

DO - 10.1108/HFF-03-2016-0123

M3 - Article

VL - 27

IS - 5

ER -